Saturday, 20 August 2011

Entrance Black and White Marble Floor

Hello all,
I just finished the marble Floor for the Entrance Hall.

The floor was easy to make, but rather time consuming.
As with the firplace mantels, I strated by painting the illustration board a base color, let it dry 30 minutes, then took a wet sea sponge, squeezed out most of the water, dipped it lightly in the second paint color, then sponged it on making sure I turned the sponge to keep the pattern random.

When that was dry, I sponged on another color, very similar to the one before
When that was dry, I used tooth pics to create the veins. I looked at pictures of black and white marble online for help
I let the paint dry overnight, then I sprayed on 3 coates of clear glaze and let that dry for 24 hours. I then rubbed the marble down with a 0000 steel whool.
The next day was cutting day. I cut the black marble into 1 " by 1/4" tiles, and the White marble into 1" x 1" and 1/4" x 1/4" tiles using a metal ruler and a sharp utility knife.

The next step was to cut a subfloor in illustration board to the dimensions of the room. because the tiles are not perfectly square, it was important to have guide lines on the subfloor to make sure the pattern was as exact as possible. I took out some graph paper with 1/4" x 1/4" squares and glued it onto the subfloor. Next, starting with the very center of the room, I glued the tiles in place with a regular glue stick.
The glue stick works well. I put the glue on the subfloor and on the back of the tile. The bond is strong, but it takes a while to set so you can move the tile a bit to aligne it properly. I covered the floor with a piece of mdf and books to wheigh it down overnight.


The next day it was time to grout the floor. I like to use regular drywall spackle, the stuff that is used to fill small holes in the wall. With my finger, I went over the spaces with the spackle and tried to get into all the cracks. Then, I took a damp sponge and went over in circular motions to take off any excess spackle, and go over with a dry cloth. You have to make sure you don't apply too much pressure because you will push the spackle out of the cracks. The final step was to go over it with a steel whool, whipe it down with a damp cloth, and check the fit.

All in all, from start to finish, this floor section took about 16 hours of work. Thank God it's finished.

Sunday, 14 August 2011

Foundation

Hello everyone, I hope you all had a great weekend.

I just finished working on the foundation. As I mentionned in an earleir post, because the house is so big I built the structure in 5 sections. To make sure they line up properly I wanted to build a wood foundation on which the 5 sections wil sit and be held in place by dowels.


I decided to use 1 1/2" x 1 1/2" pieces of wood for 2 reasons:
1. The house is 8 feet long and will sit over several modular dressers. I wanted wood thick enough so it would not sag or warp.
2. I read online that 1 sheet of 5/8" MDF weighs 96 pounds...this means my house now weighs about 527.5 pounds, and I still have another floor and the roof to finish, so I needed the foundation to be strong.


My father-in-law Tom helped me to set up the modular furniture and get everything level. We then measured out the wood pieces we needed. I started by gluing the beams together and holding the pieces in place with clamps and masking tape. To make sure it was strong I wanted to add screws, so I drilled 1/8" deep holes the width of the screws heads so they would not stick out.


When the glue was dry, my husband Jo and I placed the house sections (definetely a 2 people job) on the foundation and drilled holes through the mdf and the wood foundation. The dowel will be glued to the foundation, so if I ever need to move the sections it will be easy to aligne them when I put the house back together.


The wings of the house stick out past the foundation I made, but I wont correct this until I've attached the front opening panels to the house. When they will be in place I will build the rest of the  foundation to be flush with each wall.

 I've also been working on the floor for the Entrance Hall and finishing the columns and arcade for the Great Room. I will try to finish the floor this week, and the columns soon after. Post will follow shortly


Have a great week,
Giac

Saturday, 6 August 2011

Finished Music Room and Dining Room Floors

Hello all,

I just finished the floors for 2 rooms. I haven't stuck them to the House structure yet as I still need to let the shellac dry properly and then add a coat of clear wax.
Music Room
 Dining Room


Finishing the floors went well. AS I mentionned in an earlier post I used shellac flakes dissolved in 99% isopropyl rubbing alcohol. When the wood boards were glued onto the illustration board subfloor, I sanded them with 80 and 120 gritt sandpapers. I applied a coat of shellac (I used Garnet color shellac flakes), let it dry 30 minutes, then gently went over it with a 0000 steel whool. I repeated these steps 3 times. The shellac goes on easily, but you have to work very fast and not go over your strokes. A few times I did just that and there are marks on the finish, but since I wanted the floors to look old it worked out very well.
I also finished the Dining Room floor. For this room I purchased miniature parquet sheets and glued them onto an illustration board subfloor and then finished the same as the music room floor with Shellac. The dining room floor took about 30 minutes to put together whereas the music room floor took 3 weeks (I usually work on my miniatures one day each weekend and maybe 1 or 2 evenings a week). Doing the detailed floor from scratch was much longer, however one must take the price into account: The music Room floor (20" x 36") cost about $45.00 versus the Dining Room Floor (16" x 20") which cost about $135.00.

Saturday, 23 July 2011

Music Room Floor

Hello everyone,
I just finished planning and cutting out the music room floor.

The chevron pieces are not yet glued into place. The octogone in the center will be a marble medallion. This is the second floor I make for the music room...

 I had originally cut pieces for this floor which included a round marble medallion and less intricate design.
When the time came to glue everything down I applied the contact cement to the surfaces of my subfloor (illustration board) and the individual pieces of wood flooring. I had never worked with that glue before and I usually work in my basement. I had no idea the fumes would be so strong. I tried to bring the pieces outside into my shed quickly, but it was windy and some pieces flew over and landed on my subfloor, glue side to glue side, and they were permanently bonded in the wrong place, so I had to start the floor over. In the end it was a good thing because I'm much happier witht he new floor.

I also tested the shellac on 2 seperate pieces of flooring. The wood strips on thin cardboard warped, but the wood strip on thin cardboard glued onto illustration board with contact cement didn't. The picture below shows both test pieces with 3 coats of shellac.

I will be gluing the music room floor down permanently this week, and hopfully applying the shellac...in the shed this time.

Tuesday, 19 July 2011

Flooring Update

Hello all,
We've been moving furniture around our real house so I haven't finished my first wood floor yet. The floor is for the music room. It will be a chevron pattern floor, 20 inches by 36 inches deep.

 In the middle of the room, in front of the fireplace, I'm trying to create a faux-marble medallion with a pattern of roses. I tested the shellac finish on a test piece of flooring, and the results are very promising. I will try to have a new post by Sunday evening.

I just want to thank those who left such nice and encouraging comments about my work and everyone who is following me. For some reason I can't leave comments to anybody, either on my blog or anyone else's...the computer...my eternal Nemesis!

Wednesday, 13 July 2011

Scratch Wood Floors Part 1

There are many types of wood flooring for miniatures on the market. I looked at many and decided, while it is the hard way, to make all my floors from scratch for several reasons.

1- I have specific patterns in mind
2- Larger flooring sheets are 11 inches x 17 inches. The smallest rooms in my house are 14" x 17" and the largest is 36 inches by 20 inches. this would mean having to match up the patterns and there would be a lot of waste.
3- Each 11" x 17" sheet covers 187 square inches. My house has a total of about 8500 square inches of flooring on 3 levels, most of it wood...It's a big investment.

My technique, and I hope it works, is as follows:

I purchased iron-on real wood strip rolls. I chose Maple and Pine because they had a grain that works best in 1/12 scale and I like the way they look together


The first step was to cut the strips to about 1 and a half inches in length. Next, I took each of those and cut them lengthwise into 3 strips, 2 identical and one slightly larger. I did this with an mdf spacer I had that was the right size. I calculate I'll need about 1600 strips for the music room.



Next, I took a piece of thin black cardboard and attached the individual wood strips all at a 30 degree angle with the top left corner touching the edge of the cardboard ( it makes more sens in the next picture). The best way was to put the hot iron on the cardboard for 8 second, then quickly put 2 or 3 pieces in place. If you put the strips down first and then iron over they had a tendency to move and the glue went everywhere. When I completed the first row, I put a metal ruler over the center and cut off the sides

This gave me one flooring strip for the room. The next one will have the different wood and the 30 degree angle will be reversed, creating the chevron pattern. I only have one finished flooring strip at this time because it took me all of Sunday to cut the individual wood strips. I should finish the rest this coming weekend...I hope!

The last preparation I saw to was the finish. I want to finish all the floors with Shellac as is used for french polishing. This meant I had to dissolve shellac flakes in 99% isopropyl rubbing alcohol (isopropanol). It's been 4 days and the flakes are almost finished dissolving. I'll talk about this more next post...if it works the way I want it to.

Thursday, 14 July 2011

I had a realization this morning while on the treadmill at the gym.
Next time, instead of cutting the wood strip roll into 1 and a half inch pieces, just long enough to make one flooring strip, I will cut them long enough to make 5 or 6 rows. that way, I will iron on the strips faster, then just place my ruler and cut nice straight flooring strips. I'll show a picture in a futur post for the flooring in another room...Naturally I could not have thought about this before I cut the 1500 individual strips...live and learn!

Sunday, 3 July 2011

Dollhouse update and furniture dry run

We just got back from holiday and I thought I'd give an update. Here is what the dollhouse looks like at this time.
The structures for the 1st and 2nd floors are assembled.
The grand staircase is complete.
The ceilings and crown moldings are complete.
The walls are papered ,tiled, or faux-finished for panneling.


 I worked on the plans for this house for 2 years and have been purchasing the furniture for it over the past 6 years. I know it so well I can close my eyes and walk throught the entire house.
Before the crown molding and faux-finish were done, I had a furniture dry run: I took out all my furniture to make sure all the rooms worked. If a set does not work with a wallpaper, it is easier to change the paper before the crown molding and baseboards are in place. Also, I will have to choose flooring soon and I want to make sure the floors I pick don't overpower the rooms since I have bold wallpaper patterns and ornate furniture! Here are a few of the pictures:

Great Room
Master Bedroom

Dining Room

Music Room

Library